Invention content
One object of the present invention: to provide a seat belt lock force test device, for detecting the opening force and insertion force of the lock tongue on the lock, can simulate the use of the seat belt, improve the accuracy of the test, and reduce the cost of testing.
To achieve this object, the present invention adopts the following technical solution:
Seat belt locking force testing equipment, including:
test bench rack;
the lock mounting device, disposed on the test bench frame, and the lock fixed mounted on the lock mounting device;
the load application device, disposed on one side of the lock mounting device, the load application device comprises a first drive assembly and a tensile member, one end of the tensile member is connected to the output end of the first drive assembly, the other end of the tensile member is connected to the deadbolt, and the first drive assembly exerts a load force far away from the locking tongue through the tensile member;
The load measuring device, which is actively disposed on one side of the lock mounting device, the force measuring device comprises a second drive assembly, a bearing seat assembly, and a load sensor, the load bearing seat assembly is disposed at the output end of the second drive assembly, the load sensor is mounted on the bearing seat assembly, and the second drive assembly is used to drive the carrier seat assembly close to or away from the lock mounting device, In such a way that the bearing seat assembly presses against the opening button on the lock or the bearing seat assembly inserts the lock tongue into the lock buckle, the load sensor is used to detect the opening force of the lock tongue detached from the lock and the insertion force of the lock tongue into the lock buckle.
As an optional technical solution, the bearing seat assembly comprises a first mounting plate, a second mounting plate, an indenter, the first mounting plate is disposed at the output end of the second drive assembly, the load sensor is mounted on the first mounting plate, the indenter is mounted on the load sensor, the second mounting plate is disposed on the first mounting plate and is connected with the indenter, and the second mounting plate is used to carry the deadbolt.
As an optional technical solution, the force measuring device further comprises a third drive assembly, the bearing seat assembly further comprises a moving beam and a guide frame, the guide frame is disposed at the output end of the second drive assembly, the third drive assembly is disposed on the guide frame, the moving cross beam is installed at the output end of the third drive assembly, the first mounting plate is disposed on the moving beam, and the third drive assembly is used to drive the moving beam to drive the first mounting plate to move in the Z axis direction.
As an optional technical solution, the load application device is disposed on one side of the lock mounting device along the X-axis direction, the lock mounting device comprises a bearing table and a third mounting plate, the bearing table is fixed mounted on the test bench frame, the third mounting plate is actively installed on the bearing table along the X-axis direction, and the lock is fixed and installed on the third mounting plate.
As an optional technical solution, the test bench frame is provided with a direction adjustment device, the direction adjustment device comprises a fourth drive assembly, the load application device is connected to the output end of the fourth drive assembly, and the fourth drive assembly is used to drive the load application device to move in the Y axis direction.
As an optional technical solution, the load application device further comprises a first slide, a turntable, a mounting bracket, and a pulley, the first slide table is connected to the output end of the fourth drive assembly, the fourth drive assembly is used to drive the first slide table to move in the Y axis direction, the rotary disk rotates in the Z axis direction and is installed on the first slide table, the mounting bracket is mounted on the turntable, the pulley rotates around the Y axis direction and is installed on the mounting bracket, and the first drive assembly is installed on the first slide table, The tensile member is a webbing with the webbing bypassing the pulley.
As an optional technical solution, the first drive assembly comprises a cylinder and a weight, the webbing bypasses one end of the pulley connected with the weight, and the cylinder is used to lift the pulley or jack the weight.
As an optional technical solution, the load application device further comprises a bearing bracket, the bearing bracket is mounted at the bottom of the first slide, and the load bearing bracket is used to carry the weight.
As an optional technical solution, the fourth drive assembly comprises a fourth screw and a fourth screw, the first slide table thread is connected to the fourth screw, the fourth hand wheel is connected to the fourth screw, and the fourth hand wheel is used to drive the fourth screw to rotate to make the load application device move in the Y axis direction.
As an optional technical solution, the second drive assembly comprises a second screw and a second screw, the bearing seat assembly is threaded to the second screw, the second hand wheel is connected to the second screw, and the second hand wheel is used to drive the second screw to rotate to make the load bearing seat assembly move in the X-axis direction.
The beneficial effect of the present invention lies in:
The present invention provides a harness lock force test device for detecting the opening force and insertion force of the lock tongue on the lock buckle. When it is necessary to detect the opening force of the deadbolt from the lock, first install the deadbolt and the lock on the locking installation device, at this time the deadbolt is inserted in the lock, the tensile part of the load application device is selectively connected with the deadbolt, the first drive assembly applies a preset load force to the deadbolt through the tensile part, simulates the pulling force of the seat belt on the deadbolt in the actual operating state, improves the accuracy of detection, the first drive component applies a preset load force to the deadbolt through the tensile part, the deadbolt has not been separated from the lock, at this time, The second drive component drives the bearing seat assembly gradually close to the lock installation device and presses the opening button on the lock until the lock tongue is ejected from the lock buckle, and the load sensor automatically detects the pressure exerted by the lock tongue on the opening button at the moment the lock tongue pops out from the lock buckle, which is the opening force of the lock tongue on the lock buckle; When it is necessary to detect the insertion force of the deadbolt into the lock, the lock is first installed on the lock installation device, and the deadbolt is installed on the bearing seat assembly, the tensile part of the load application device is selectively connected with the deadbolt, the first drive assembly applies a preset load force to the deadbolt through the pulling part, simulates the pulling force of the seat belt on the deadbolt in the actual operating state, and improves the accuracy of detection, at this time, the second drive component drives the bearing seat assembly gradually closer to the locking installation device, and the deadbolt on the load-bearing seat assembly is inserted into the lock on the locking mounting device , the load sensor automatically detects the insertion force exerted on the deadbolt by the latch assembly when the lock is inserted; The use of the present invention safety belt lock force test equipment can detect the opening force and insertion force of the lock tongue on the lock respectively, reduce the number of testing equipment, reduce the detection cost.
Specific embodiment
In order to make the technical problems solved by the present invention, the technical solutions adopted and the technical effects achieved clearer, the following will be further described in detail in conjunction with the accompanying drawings of the technical solutions of embodiments of the present invention, obviously, the described embodiments are only a part of the embodiments of the present invention, not all embodiments. Based on embodiments in the present invention, all other embodiments obtained by those skilled in the art without performing creative labor fall within the scope of protection of the present invention.
In the description of the present invention, unless otherwise expressly specified and qualified, the terms "connected", "connected", "fixed" should be understood in a broad sense, for example, may be a fixed connection, may be a removable connection, or a whole; It can be a mechanical connection or an electrical connection; It can be directly connected or indirectly connected through an intermediate medium, and it can be a connection within two elements or an interaction relationship between two elements. For those of ordinary skill in the art, the specific meaning of the above terms in the present invention may be understood in a specific case.
In the present invention, unless otherwise expressly specified and qualified, the first feature "above" or "below" of the second feature may include direct contact between the first and second features, and may also include that the first and second features are not in direct contact but through additional feature contact between them. Moreover, the first feature "above", "above", and "above" the second feature includes the first feature directly above and diagonally above the second feature, or simply indicates that the first feature is horizontal above the second feature. The first feature "below", "below", and "below" includes the first feature directly below and diagonally below the second feature, or simply indicates that the horizontal height of the first feature is less than the second feature.
In the description herein, it is necessary to understand that the terms "up", "down", "left", "right", equal orientation or position relationship is based on the orientation or position relationship shown in the drawings, only to facilitate the description and simplify the operation, not to indicate or imply that the device or element referred to must have a specific orientation, constructed and operated in a particular orientation, so it cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are only used to distinguish in description and have no special meaning.
In the description of the present specification, the description of the terms "one embodiment", "example", etc. refers to the specific features, structures, materials or characteristics described in conjunction with the embodiment or example described in at least one embodiment or example of the present invention. In the present specification, the schematic expression of the above terms does not necessarily refer to the same embodiment or example.
The following in conjunction with the accompanying drawings and further illustrate the technical solution of the present invention by a specific embodiment.
As shown in FIGS. 1 to 5, the present embodiment provides a seat belt lock force test device, the seat belt lock force test equipment includes a test bench frame 1, a lock mounting device 2, a load application device 3, and a force measuring device 4; The lock mounting device 2 is installed on the test bench frame 1, and the lock is fixed and installed on the lock mounting device 2; The load application device 3 is provided on one side of the lock mounting device 2, the load application device 3 includes a first drive assembly and a tensile member, one end of the tensile part is connected with the output end of the first drive assembly, the other end of the tensile part is connected with the deadbolt 100, and the first drive assembly applies a load force away from the lock tongue 100 through the tensile member; The force measuring device 4 is actively disposed on one side of the lock mounting device 2, the force measuring device 4 includes a second drive assembly, a load bearing seat assembly and a load sensor 41, the load base assembly is disposed at the output end of the second drive assembly, the load sensor 41 is installed on the load base assembly, the second drive assembly is used to drive the load carrier assembly close to or away from the lock mounting device 2, so that the load bearing seat assembly presses against the open button on the lock or the carrier seat assembly inserts the lock tongue 100 into the lock, Load sensor 41 is used to detect the opening force of the deadbolt 100 disengaging from the lock and the insertion force of the deadbolt 100 into the latch.
Specifically, when it is necessary to detect the opening force of the deadbolt 100 out of the lock, the deadbolt 100 and the lock are first installed on the locking installation device 2, at this time the deadbolt 100 is inserted in the lock, the tension member of the load application device 3 is selectively connected with the deadbolt 100, the first drive assembly applies a preset load force to the deadbolt 100 through the tensile part, simulates the tension of the safety belt on the deadbolt 100 in the actual operating state, and improves the accuracy of detection. After the first drive assembly applies a preset load force to the deadbolt 100 through the tension part, the deadbolt 100 has not yet detached from the lock, at this time, the second drive assembly drives the bearing seat assembly gradually approaching the locking mounting device 2 and pressing the opening button on the lock, until the deadbolt 100 pops out of the lock, the load sensor 41 automatically detects the pressure exerted by the deadbolt 100 from the lock popping out of the instant bearing seat assembly on the opening button, the pressure is the opening force of the deadbolt 100 on the lock; When it is necessary to detect the insertion force of the deadbolt 100 into the lock, the lock is first installed on the lock mounting device 2, and the deadbolt 100 is installed on the bearing seat assembly, the tension member of the load application device 3 is selectively connected with the lock tongue 100, the first drive assembly applies a preset load force to the lock tongue 100 through the tension piece, simulates the tension of the seat belt on the lock tongue 100 in the actual operating state, and improves the accuracy of detection, at this time, the second drive component drives the bearing seat assembly gradually approaching the lock installation device 2, The deadbolt 100 installed on the bearing seat assembly is inserted into the lock mounted on the lock mounting device 2, and the load sensor 41 automatically detects the insertion force exerted on the deadbolt 100 by the deadbolt 100 when the socket assembly is inserted instantly; The seat belt lock force test equipment using the present embodiment can separately detect the opening force and insertion force of the lock tongue 100 on the lock, reducing the number of testing equipment and reducing the testing cost.
In the present embodiment, the tensile force member of the load application device 3 is selectively connected with the deadbolt 100, which means that the opening force detection and insertion force detection of the deadbolt 100 on the lock have two test situations of loading and not loading, when the opening force detection and insertion force detection of the deadbolt 100 on the lock need to be tested under loading, the first drive assembly applies a tensile force to the deadbolt 100 through the tensile member, When the opening force test and insertion force detection of the deadbolt 100 on the lock do not need to be tested under loading, the first drive assembly does not apply a tensile force.
Optionally, the load application device 3 is disposed on one side of the lock mounting device 2 along the X-axis direction, the locking mounting device 2 includes a bearing table 21 and a third mounting plate 22, the bearing table 21 is fixed mounted on the test bench frame 1, the third mounting plate 22 is actively installed on the bearing table 21 in the X-axis direction, and the lock is fixed and installed on the third mounting plate 22.
Specifically, when it is necessary to detect the opening force of the deadbolt 100 detached from the lock, the third mounting plate 22 is moved in the direction of the X axis to the side of the bearing table 21 close to the load application device 3, when it is necessary to detect the insertion force of the lock tongue 100 into the lock, the third mounting plate 22 is moved in the X-axis direction to the side of the bearing table 21 away from the load application device 3, the third mounting plate 22 is installed in different positions of the bearing table 21, corresponding to the opening force and insertion force test of the deadbolt 100, which can improve the accuracy of detection, For example, since the lock is fixed on the third mounting plate 22, and the opening button of the lock has a short moving path, that is, the bearing seat assembly presses the opening button to detect the opening force of the deadbolt 100, the opening button only moves a short distance, the deadbolt 100 can be ejected from the lock, and when detecting the insertion force of the deadbolt 100, the moving distance of the deadbolt 100 is relatively long to be fully inserted into the lock, so the third mounting plate 22 needs to be installed on the side of the load-bearing table 21 away from the load application device 3, This improves the accuracy of detection.
Optionally, the locking mounting device 2 further comprises a front bezel 23, a tailgate 24, a pressure plate 25 and a positioning screw 26, a third mounting plate 22 is provided with a positioning groove along the X axis, the positioning screw 26 passes through the positioning groove and fixes the third mounting plate 22 to the bearing table 21, the front bezel 23 and the tailgate 24 are disposed on the third mounting plate 22 at the front and rear intervals in the X-axis direction, the pressure plate 25 is disposed on the front bezel 23, and the pressure plate 25 presses the lock against the third mounting plate 22, The tailgate 24 is used to limit the movement of the latch along the X-axis direction.
Optionally, the length of the positioning slot is set to 140 mm, and the third mounting plate 22 can be moved forward and backward 140 mm in the X-axis direction.
Optionally, the test bench frame 1 is provided with a directional adjustment device 5, the orientation adjustment device 5 includes a fourth drive assembly, the load application device 3 is connected to the output of the fourth drive assembly, and the fourth drive assembly is used to drive the load application device 3 to move in the Y axis direction.
Specifically, in practice, the tension force exerted by the seat belt on the deadbolt 100 is not directional, so the present embodiment drives the load application device 3 to move along the Y axis direction through the direction adjustment device 5, which can simulate the tension of the seat belt on the deadbolt 100 in different directions, thereby improving the accuracy of detection.
Optionally, the load application device 3 further comprises a first slide table 31, a turntable 32, a mounting bracket 33 and a pulley 34, the first slide table 31 is connected to the output end of the fourth drive assembly, the fourth drive assembly is used to drive the first slide table 31 to move in the Y axis, the turntable 32 rotates around the Z axis and is installed on the first slide table 31, the mounting bracket 33 is mounted on the turntable 32, the pulley 34 rotates around the Y axis and is installed on the mounting bracket 33, the first drive assembly is installed on the first slide table 31, and the tensile part is webbing 35 , webbing 35 around pulley 34.
Specifically, after the direction adjustment device 5 drives the load application device 3 to move in the direction of the Y axis, the tensile parts deviate from the direction of the X axis, therefore, in order to ensure the effectiveness and accuracy of force transmission, the tensile parts of the present embodiment use webbing 35, webbing 35 can bypass the pulley 34, the pulley 34 changes the direction of force transmission, and the pulley 34 can follow the mounting bracket 33 on the turntable 32 to rotate in the Z axis direction, to ensure that the extension direction of the webbing 35 can always be perpendicular to the central axis direction of the pulley 34, Guarantee the effectiveness and accuracy of the transmission of force.
Optionally, the first drive assembly includes a cylinder 36 and a weight 37, webbing 35 bypasses one end of the pulley 34 connected to the weight 37, the cylinder 36 is used to lift the pulley 34 or the jacking weight 37.
Optionally, the load application device 3 further comprises a load bearing bracket 38, the load bearing bracket 38 is mounted at the bottom of the first slide table 31, and the load bearing bracket 38 is used to carry the weight 37.
In some embodiments, the cylinder 36 is mounted on the bearing bracket 38, the weight 37 is located above the cylinder 36, when the deadbolt 100 needs to be loaded, the output end of the cylinder 36 is retracted and detached from the weight 37, the gravity of the weight 37 is transmitted to the deadbolt 100 through the webbing 35, when the deadbolt 100 is not loaded, the output end of the cylinder 36 extends and the jacking weight 37, the gravity of the weight 37 is applied to the cylinder 36, at this time the deadbolt 100 is not affected by the gravity of the weight 37; In some other embodiments, the cylinder 36 is mounted on the mounting bracket 33, optionally, the connecting plate 39 is disposed at the output end of the cylinder 36, the shaft 310 is mounted on the connecting plate 39, the pulley 34 rotates the sleeve around the horizontal line and is disposed on the periphery of the shaft 310, when the deadbolt 100 needs to be loaded, the cylinder 36 lifts the connecting plate 39, the shaft 310 and the pulley 34, so that the weight 37 is detached from the bearing bracket 38, and the gravity of the weight 37 is transmitted to the deadbolt 100 through the webbing 35, When the deadbolt 100 is not loaded, the cylinder 36 lowers the pulley 34, so that the weight 37 is carried on the bearing bracket 38, at this time the deadbolt 100 is not affected by the gravity of the weight 37. The weight of the weight 37 can be set according to the actual needs, such as 200N or 300N, and when different load forces need to be applied to the deadbolt 100, it can also be achieved by replacing the weight 37 with different weights.
Optionally, the load bearing bracket 38 is provided with a rubber pad, the rubber pad is used to elastically support the cylinder 36 or weight 37.
Optionally, the stroke of the output of cylinder 36 can be set according to actual needs, e.g. 80 mm or 120 mm.
Optionally, the fourth drive assembly includes a fourth screw 51 and a fourth screw 52, the first slide table 31 threaded to the fourth screw 52, the fourth hand wheel 51 is connected to the fourth screw 52, the fourth hand wheel 51 is used to drive the fourth screw 52 to rotate the load application device 3 in the Y axis direction. The tester is able to manually rotate the fourth handwheel 51, so that the load application device 3 moves in the direction of the Y axis.
Optionally, the bottom of the first slide table 31 is provided with a slide 311, the slide 311 is set on the periphery of the fourth screw 52, the slide 311 is connected to the fourth screw 52 transmission.
Optionally, the stroke of the load application device 3 on the fourth lead screw 52 can be set according to actual needs, such as 220 mm or 250 mm.
Optionally, the test bench frame 1 is mounted with a second slide slide assembly, the second slide slide assembly extends in the X-axis direction, the load bearing seat assembly is mounted on the second slide slide assembly, and the second slide slide slide assembly is used to support and guide the load carrier seat assembly.
Optionally, the load bearing seat assembly includes a first mounting plate 42, a second mounting plate 43, an indenter 44, a first mounting plate 42 is disposed at the output of the second drive assembly, a load sensor 41 is mounted on a first mounting plate 42, the indenter 44 is mounted on a load cell 41, a second mounting plate 43 is disposed on a first mounting plate 42 and is connected to the indenter 44, and the second mounting plate 43 is used to carry the deadbolt 100.
Specifically, when it is necessary to detect the opening force of the deadbolt 100 out of the lock, the indenter 44 presses the opening button of the lock, the load sensor 41 can measure the pressure of the indenter 44, and the pressure of the indenter 44 when the deadbolt 100 pops out from the lock is the opening force of the deadbolt 100; When it is necessary to detect the insertion force of the deadbolt 100 into the lock, the deadbolt 100 is installed on the second mounting plate 43, the second mounting plate 43 drives the deadbolt 100 into the lock, the force of the second mounting plate 43 is transmitted to the load sensor 41 through the indenter 44, and the pressure at the moment of the deadbolt 100 inserted into the lock is the insertion force of the deadbolt 100.
The load sensor 41 used in the present embodiment has a small range and high sensitivity, frequent installation and adjustment can easily cause a decrease in detection accuracy, or even premature damage, in order to solve this problem, in this embodiment, the indenter 44 is provided on the side of the load sensor 41 facing the lock, whether it is the insertion force or opening force of the lock tongue 100, there is no need to remove the load sensor 41 from the first mounting plate 42, to ensure detection accuracy, to avoid premature damage of the load sensor 41, to ensure its service life.
Optionally, the load seat assembly further comprises a second slide table 49, a second slide table 49 mounted on a second slide slide slide assembly and threaded connection with a second screw 48, and the guide frame 46 is fixed mounted on a second slide table 49.
Optionally, the force measuring device 4 further comprises a third drive assembly, the load bearing assembly further comprises a moving cross member 45 and a guide 46, the guide 46 is disposed at the output of the second drive assembly, the third drive assembly is disposed on the guide frame 46, the moving cross member 45 is installed at the output end of the third drive assembly, the first mounting plate 42 is disposed on the moving cross member 45, and the third drive assembly is used to drive the moving cross member 45 to drive the first mounting plate 42 to move in the Z axis.
Specifically, the first mounting plate 42 and the second mounting plate 43 are misaligned in the Z axis direction to avoid interference during force measurement; In order to ensure that different specifications of the deadbolt 100 and the lock can be detected, the present embodiment adjusts the position of the first mounting plate 42 and the second mounting plate 43 relative to the lock by means of a third drive assembly, when it is necessary to detect the opening force of the deadbolt 100 from the lock, the indenter 44 on the first mounting plate 42 is aligned with the opening button of the lock, when it is necessary to detect the insertion force of the deadbolt 100 into the lock, the deadbolt 100 on the second mounting plate 43 is aligned with the slot of the lock.
Optionally, the third drive assembly includes a third handwheel 410 and a third screw 411, the third handwheel 410 rotates on the guide 46, the third screw 411 is connected to the third handwheel 410 and the third screw 411 extends in the Y axis, the moving beam 45 thread is connected to the third screw 411. The tester is able to manually rotate the third hand wheel 410, so that the moving beam 45 moves in the Z axis.
Optionally, the moving beam 45 has a moving distance of 50 mm.
Optionally, the second drive assembly includes a second screw 47 and a second screw 48, the load seat assembly is threaded to the second lead screw 48, the second hand wheel 47 is connected to the second lead screw 48, and the second hand wheel 47 is used to drive the second lead screw 48 to rotate the load carrier assembly in the X-axis direction. The tester is able to manually rotate the second hand wheel 47, so that the carrier assembly moves in the X-axis direction.
Further, the above is only a better embodiment of the present invention and the technical principles used. Those skilled in the art will understand that the present invention is not limited to the specific embodiments described herein, and is capable of various obvious changes, readjustments and substitutions for those skilled in the art without departing from the scope of protection of the present invention. Thus, although the present invention is described in more detail by the above embodiments, the present invention is not limited to the above embodiments, but may include more other equivalent embodiments without departing from the idea of the present invention, and the scope of the present invention is determined by the scope of the appended claims.