Utility model content
(1) Technical problems to be solved
Based on the above problems, the present invention provides a dual-motor driven automatic transmission system and a tractor thereof, to solve the problem of complex tractor driving operation, low transmission efficiency, and large fuel consumption.
(2) Technical solutions
Based on the above technical problems, the present invention provides a dual motor driven automatic transmission system, the automatic transmission system comprising:
Engines, including engine rotor shafts;
Generators, including generator rotor shafts;
Drive motors, including drive motor rotor shafts;
and the wheel drive assembly, including a rear axle drive assembly and a front axle drive component, the rear axle drive component comprises a first-stage reduction gear shaft, a first-stage reduction active gear set to the first-stage reduction gear shaft, a rear axle output shaft connected to the rear axle, and a first-stage reduction driven gear set on the rear axle output shaft;
The drive motor is connected to the motor controller, the motor controller and the engine are connected to the TCU controller, the engine rotor shaft and the generator rotor shaft are connected, the generator is electrically connected to drive the motor, the drive motor rotor shaft is fixedly connected to the first stage reduction gear shaft, the first stage reduction active gear is meshed with the first stage reduction slave gear meshing.
Further, the generator rotor shaft is connected to the rotating work equipment.
Further, the engine, generator and drive motor are coaxially arranged.
Further, the drive motor rotor shaft and the first stage reduction gear shaft are hollow, the generator rotor shaft from the drive motor rotor shaft and the first stage reduction gear shaft hollow out, connected to the rotating work equipment.
Further, the front axle drive assembly comprises a secondary reduction gear set disposed on the rear axle output shaft, an intermediate shaft, an intermediate gear set on the middle axle, a front axle output shaft connected to the front axle, and a three-stage reduction gear set set on the front axle output shaft;
The two-stage reduction gear set and the intermediate gear meshing and cooperating, the intermediate gear and the three-stage reduction gear group meshing and cooperating.
Further, the generator and drive motor are connected by battery.
The present invention also discloses a tractor, comprising a dual motor driven automatic transmission system.
(3) Beneficial effects
The above-described technical solution of the present invention has the following advantages:
(1) The utility model is powered by the generator to the drive motor, driven by the drive motor for the drive of the tractor, through the control of the drive motor speed to achieve stepless speed regulation, cancel the cumbersome manual operation shift, replace the complex multi-gear manual transmission, to achieve automatic shifting, conducive to driver operation, reduce the multi-stage gear transmission for gear adjustment, improve transmission efficiency, reduce the fuel consumption of the whole machine, but still meet the various complex working conditions of tractor field operations;
(2) The present invention due to tractor field operation, low speed, if there is no reduction gear, the drive motor speed is low, torque is large, the drive motor efficiency is low, but through a plurality of reduction gears, improve the speed of the drive motor during work, so that the drive motor works in a high efficiency area, saving energy consumption;
(3) The present invention directly drives the rotation of the rotating work equipment through the engine, further reduces the energy consumption of the drive motor during the rotating operation condition, is conducive to energy saving and emission reduction, and the generator rotor shaft is penetrated from the hollow core of the drive motor rotor shaft and the first-stage reduction gear shaft, reducing the volume of the whole machine, but does not affect the heat dissipation;
(4) The present utility model has a compact structure, small size, and is easy to arrange on the tractor.
Specific embodiments
The following combined with the accompanying drawings and embodiments, the specific embodiments of the present invention will be further described in detail. The following embodiments are used to illustrate the present invention, but not to limit the scope of the present invention.
The utility model is a two-motor driven automatic transmission system, designed for an automatic transmission system for agricultural vehicles such as tractors. The automatic transmission system comprises an engine, a generator 1, a drive motor 3 and a wheel drive component, the engine comprises an engine rotor shaft, the generator 1 includes a generator rotor shaft 2, the drive motor 3 includes a drive motor rotor shaft 4, the wheel drive assembly comprises a rear axle drive assembly and a front axle drive component; the engine is directly connected to the generator 1, the engine rotor shaft and the generator rotor shaft 2 co-axial connection, the generator 1 is connected to the drive motor 3, the drive motor 3 is connected to the motor controller, The motor controller and the engine 1 are connected to the TCU controller, i.e., the automatic variable speed controller, the TCU controller generates a control signal sent to the motor controller according to the driving intention of the driver's license, adjusts the speed of the drive motor 3, and makes the engine work, the engine drives the generator 1 to generate electricity, the generator 1 is powered by the drive motor 3.
The rear axle drive component comprises a first-stage reduction gear shaft 6, a first-stage reduction active gear set in the first-stage reduction gear shaft 6, a rear axle output shaft 8 connected to the rear axle, and a first-stage reduction driven gear 7 set on the rear axle output shaft 8; the drive motor rotor shaft 4 is fixedly connected with the first-stage reduction gear shaft 6, the first-stage reduction active gear 5 is meshed with the first-stage reduction driven gear 7 meshing, the diameter of the first-stage reduction active gear 5 is less than the diameter of the first-stage reduction follower gear 7, to achieve deceleration. Drive motor 3 in turn through the first stage reduction gear shaft 6, rear axle output shaft 8 drive the rear axle to make the rear wheel run.
The front axle drive component comprises a secondary reduction gear set 9 set on the rear axle output shaft 8, an intermediate shaft 10, an intermediate gear set on the middle axle 10, a front axle output shaft 12 connected to the front axle, and a three-stage reduction gear set 11 disposed on the front axle output shaft 12; the secondary reduction gear set and the intermediate gear meshing and mating, the intermediate gear and the three-stage reduction gear group 11 meshing and cooperating, the diameter of the secondary reduction gear group 9 is less than the diameter of the first stage reduction slave gear 7. The front wheels are driven by the two-stage reduction gear set 9, the middle shaft 10, and the front axle output shaft 12 to drive the front wheels, so as to realize the four-wheel drive of the tractor. The front axle drive assembly in the present invention embodiment may also be other structures capable of achieving the same effect.
When the tractor rotates, it is necessary not only to drive the four-wheel walk, but also to drive the rotating work equipment at the same time. If the use of a drive motor to drive rotating work equipment, the power of the drive motor is greater, the volume of the drive motor is greater, therefore, the present embodiment uses a generator rotor shaft to connect the rotating work equipment, can reduce the energy consumption of the drive motor 3 when rotating the working conditions, reduce the volume of the drive motor 3, moreover, the drive motor rotor shaft 4 and the first stage reduction gear shaft 6 are hollow, the generator rotor shaft 2 from the drive motor rotor shaft 4 and the hollow of the first stage reduction gear shaft 6 out, connected to the rotating operation equipment, It is also conducive to reducing the volume of the whole machine, because the generator rotor shaft speed is very low when the tractor is operating, so the friction between the generator rotor shaft 2 and the hollow core generates less heat, and it will not cause heat dissipation difficulties.
In the present embodiment, the use of dual motor structure, drive motor 3 for four wheels drive, by adjusting the speed of the drive motor 3 to achieve the adjustment of the speed, to achieve automatic shifting, can meet the tractor field operation of a variety of complex working conditions, and avoid multi-gear caused by multi-stage gear transmission, improve transmission efficiency; due to the tractor field operation conditions, tractor speed is low, the drive motor 3 speed is low, torque is large, so that the drive single machine 3 efficiency is low, by using a first-level deceleration active gear 5, Primary deceleration driven gear 7, secondary deceleration gear set 9 and three-stage deceleration gear set 11, so that the drive motor 3 can be in the high efficiency zone when operating, saving the energy consumption of the drive motor; generator 1 is used to generate electricity for the drive motor 3, while the engine drives the rotation of the rotating operation equipment, the rotating operation equipment is powered by the generator 1, which can reduce the energy consumption of the drive motor 3 during the rotating operation conditions;
Generator 1 and drive motor 3 can be connected to the battery power supply, can also be directly connected to the power supply, through the battery power supply, is conducive to the supply of stable voltage, through direct power supply, because the tractor operation power consumption is larger, the need to use a large capacity battery, resulting in a larger battery layout space, battery cost is too high.
In summary, it can be seen that the automatic transmission system driven by the above two motors and its tractor has the following beneficial effects:
(1) The utility model is powered by the generator to the drive motor, driven by the drive motor for the drive of the tractor, through the control of the drive motor speed to achieve stepless speed regulation, cancel the cumbersome manual operation shift, replace the complex multi-gear manual transmission, to achieve automatic shifting, conducive to driver operation, reduce the multi-stage gear transmission for gear adjustment, improve transmission efficiency, reduce the fuel consumption of the whole machine, but still meet the various complex working conditions of tractor field operations;
(2) The present invention due to tractor field operation, low speed, if there is no reduction gear, the drive motor speed is low, torque is large, the drive motor efficiency is low, but through a plurality of reduction gears, improve the speed of the drive motor during work, so that the drive motor works in a high efficiency area, saving energy consumption;
(3) The present invention directly drives the rotation of the rotating work equipment through the engine, further reduces the energy consumption of the drive motor during the rotating operation condition, is conducive to energy saving and emission reduction, and the generator rotor shaft is penetrated from the hollow core of the drive motor rotor shaft and the first-stage reduction gear shaft, reducing the volume of the whole machine, but does not affect the heat dissipation;
(4) The present utility model has a compact structure, small size, and is easy to arrange on the tractor.
Finally, it should be noted that the above embodiments are used only to illustrate the technical solution of the present invention, and not to limit it; although the embodiment of the present utility model is described in conjunction with the accompanying drawings, those skilled in the art may make various modifications and variants without departing from the spirit and scope of the present utility model, such modifications and variants fall within the scope of the appended claims.