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    一种行星齿轮式混合动力系统及其控制方法[ZH]

    专利编号: ZL202609290001

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    拟转化方式: 转让;普通许可;独占许可;排他许可;作价投资;质押融资;开放许可

    交易价格:面议

    专利类型:发明专利

    法律状态:授权

    技术领域:新能源汽车

    发布日期:2026-09-22

    发布有效期: 2026-09-22 至 2045-03-23

    专利顾问 — 王老师

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    专利基本信息
    >
    申请号 CN202510343990.7 公开号 CN120207085A
    申请日 2025-03-23 公开日 2025-06-27
    申请人 郑州市欣行科技有限公司 专利授权日期 2026-08-11
    发明人 梁衷源;韩飞 专利权期限届满日 2045-03-23
    申请人地址 450003 河南省郑州市金水区丰产路55号 最新法律状态 授权
    技术领域 新能源汽车 分类号 B60K6/365
    技术效果 环保 有效性 有效(授权、部分无效)
    专利代理机构 代理人
    专利技术详情
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    01

    专利摘要

    本发明公开了一种行星齿轮式混合动力系统及其控制方法,涉及新能源汽车混合动力传动系统技术领域,包括:发动机、两组电机、两组行星排、离合器、制动器和设置于行星排之间用于传递动力的结构元件;发动机和两组电机通过不同结构元件分别与两组行星排组合连接构成行星齿轮式混合动力传动系统,通过控制电机、离合器、制动器的工作状态能够实现纯电驱动、发动机直驱、功率分流、并联驱动、制动能量回收、驻车充电六种驾驶模式;应用行星齿轮组合相对于定轴式齿轮布置减少了换挡拨叉的使用,具有结构紧凑、集成化程度高、换挡逻辑清晰、具有更大的扭矩容量,提高了汽车混合动力系统的动力传输效率。
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    02

    专利详情

    技术领域

    本发明属于新能源汽车传动系统技术领域,具体涉及一种行星齿轮式混合动力系统及其控制方法。

    背景技术

    新能源汽车作为汽车产业绿色转型的重要方向其动力系统成为汽车的核心技术之一,其中混合动力系统凭借其在燃油经济性、尾气排放和动力性能等方面的优势在汽车市场中占据了越来越重要的地位,是目前非常有价值的新能源汽车关键零部件之一。当前新能源汽车的使用场景越来越复杂,车辆既需要在启动和爬坡时有高扭矩输出,又能实现高转速输出动力,然而目前国内主流的双电机混合动力系统多为单挡,无法满足整车经济性、动力性提升的需求。少数车型搭载多挡混合动力系统,但是目前的多挡混合动力系统多为定轴式齿轮传动布置,利用换挡拨叉换挡,往往会产生动力中断或换挡冲击,会影响驾驶舒适性。

    因此研究开发新型结构更加紧凑、集成化程度更高、换挡舒适性良好、动力传递性能优越的混合动力系统来保证车辆具有较好的行驶工况适应性,从而提升车辆的动力性和经济性是十分必要的。

    发明内容

    针对汽车使用不同场景需要适应不同工况,且当前主流的混合动力系统多为单挡,利用换挡拨叉换挡会产生动力中断或换挡冲击,会影响驾驶舒适性等问题,本发明第一方面提出了一种行星齿轮式混合动力系统包括:发动机100、第一电机M1、第二电机M2、第一行星排、第二行星排、离合器、制动器和设置于行星排之间用于传递动力的结构元件;

    所述第一行星排为行星排P1包括第一太阳轮S1、第一行星架H1、第一齿圈R1;所述第二行星排由行星排P2和行星排P3组合而成,所述第二行星排包括第二太阳轮S2、第三太阳轮S3、第二行星架H2、第二齿圈R2;

    所述离合器为离合器C1,所述制动器包括第一制动器B1和第二制动器B2,所述第一电机M1包括定子10和转子11,所述第二电机M2包括定子20和转子21;

    所述结构元件包括壳体9、第一结构元件1、第二结构元件2、第三结构元件3、第四结构元件4、第五结构元件5、第六结构元件6;

    所述第一结构元件1连接第一齿圈R1和第二行星架H2,同时还与离合器C1连接;所述离合器C1的另一端与发动机100的动力输出轴连接,当然离合器C1和发动机100之间还可以设置减震盘;所述第二结构元件2一端连接第一太阳轮S1,另一端连接第一电机M1的转子11;所述第三结构元件3一端连接第三太阳轮S3,另一端连接第二电机M2的转子21;所述第四结构元件4一端连接第二太阳轮S2,另一端连接第一制动器B1;所述第五结构元件5一端连接第二行星架H2,另一端连接第二制动器B2;所述第六结构元件6一端连接第一行星架H1,另一端连接第二齿圈R2。

    进一步地,所述各个行星排相对于回转中心完全对称,所述发动机100的动力输出轴、第一电机M1、第二电机M2安装于同一轴线,所述第一电机M1的定子10和第二电机M2的定子20均与壳体9固定连接。

    进一步地,所述第二行星排还包括行星齿轮X2和行星齿轮X3,所述行星齿轮X2、行星齿轮X3安装于同一行星架上,行星齿轮X2与行星齿轮X3、第二太阳轮S2、第二齿圈R2分别啮合,行星齿轮X3与行星齿轮X2、第三太阳轮S3分别啮合;

    所述行星排P2和行星排P3共用同一行星架,即第二行星架H2作为复合行星排的行星架;行星排P2和行星排P3共用同一齿圈,即第二齿圈R2作为复合行星排的齿圈;

    所述第一制动器B1一端与壳体9连接,另一端与第四结构元件4连接;所述第二制动器B2一端与壳体9连接,另一端与第五结构元件5连接。

    进一步地,将第二结构元件2设计为空心轴以供第一结构元件1穿过;可以理解的是,该结构设计通过合理的布局使得系统整体的紧凑性得到进一步提升。

    进一步地,行星齿轮X1通常沿第一太阳轮S1周向均布设置为多个;行星齿轮X2和行星齿轮X3分别沿第二太阳轮S2和第三太阳轮S3周向均布设置为多个。

    进一步地,所述第一电机M1和所述第二电机M2均与控制器连接;所述混合动力系统还包括电池,电机驱动器等,电池与电机驱动器、第一电机M1和第二电机M2连接,该部分与现有双电机混合动力系统相同。

    本申请第二方面公开了一种行星齿轮式混合动力系统的控制方法,所述控制方法用于控制上述的混合动力系统;其中所述控制方法通控制发动机100、离合器C1、制动器B1、制动器B2、第一电机M1和第二电机M2的工作状态,能够使所述的混合动力系统切换为纯电模式、发动机直驱模式、功率分流模式、并联驱动模式、制动能量回收模式、驻车充电模式。

    进一步地,控制所述混合动力系统切换至纯电驱动模式,所述方法包括:发动机100停止工作,

    结合第二制动器B2,第一电机M1驱动,第二电机M2不工作,所述混合动力系统具有纯电一挡;

    结合第二制动器B2,第一电机M1不工作,第二电机M2驱动,所述混合动力系统具有纯电二挡;

    结合第一制动器B1,第一电机M1驱动,第二电机M2不工作,所述混合动力系统具有纯电三挡;

    结合第一制动器B1,第一电机M1不工作,第二电机M2驱动,所述混合动力系统具有纯电四挡。

    进一步地,控制所述混合动力系统切换至发动机直驱模式,所述方法包括:发动机100启动工作,

    结合离合器C1,通过控制第二电机M2转速为零进而使第三太阳轮S3转数为零,所述混合动力系统具有发动机直驱一挡;

    结合离合器C1,通过控制第一电机M1转速为零进而使第一太阳轮S1转数为零,所述混合动力系统具有发动机直驱二挡

    结合离合器C1、第一制动器B1,发动机100输出的动力经所述第二行星排传递至所述第六结构元件6,所述混合动力系统具有发动机直驱三挡。

    进一步地,控制所述混合动力系统切换至功率分流模式,所述方法包括:发动机100启动工作,结合离合器C1,所述发动机100输出的动力传递至所述第一齿圈R1和所述第二行星架H2,可通过控制第一电机M1发电,第二电机M2驱动;或者控制第二电机M2发电,第一电机M1驱动。

    进一步地,所述混合动力系统切换至并联驱动模式,所述方法包括:发动机100启动工作

    所述离合器C1结合,第一电机M1驱动,第二电机M2不工作,所述混合动力系统具有并联驱动一挡;

    所述离合器C1结合,第一电机M1不工作,第二电机M2驱动,所述混合动力系统具有并联驱动二挡。

    进一步地,控制所述混合动力系统切换至制动能量回收模式,所述方法包括:发动机100停止工作,结合第二制动器B2,转动力矩通过第六结构元件6传递至所述第一行星架H1和所述第二齿圈R2,第一太阳轮S1和第三太阳轮S3转动,所述第一电机M1和所述第二电机M2均转动发电。

    进一步地,控制所述混合动力系统切换至驻车充电模式,所述方法包括:可以理解的是在驻车时第六结构元件6转数为零,发动机100启动工作,结合离合器C1,所述发动机100输出的动力传递至所述第一齿圈R1和所述第二行星架H2,所述第一太阳轮S1和第三太阳轮S3转动,所述第一电机M1和所述第二电机M2均转动发电。

    在上述技术方案中,本发明提供的行星齿轮式混合动力系统及其控制方法,具有以下有益效果:

    1.本发明提出的行星齿轮式混合动力系统及其控制方法,此行星齿轮式混合动力系统采用行星齿轮组传动,在切换工作状态时通过对行星排的工作状态进行变换来实现,减少制动器和离合器的使用,实现换挡操作可以适应不同用车场景,动力传递性能优越;相对于换挡拨叉来说结构紧凑、集成化程度更高、换挡的舒适性良好、具有更大的扭矩容量、换挡逻辑清晰、控制简单、能够有效避免换挡打齿等问题、无需设置一套专门操纵换挡拨叉的换挡操纵机构。

    2.此行星齿轮式混合动力系统采用双电机的结构,能够利用电机实现驱动或发电,电机功率利用率高,加速性能好,优化了传动装置的布局。并能够根据需求实现发动机和电机分别驱动或同时驱动实现发动机直驱、纯电、功率分流或并联驱动运行,提高动力源选择的灵活性提高混动驱动状态下的输出功率,满足动力需求。

    3.此行星齿轮式混合动力系统通过对行星齿轮组或者电机的控制,实现发动机直驱时变换挡位,使处于相对较高的车速时,发动机能够保持在燃油经济性较佳的工况,降低发动机的运行油耗。

    附图说明

    为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,通过参考附图会更加清楚的理解本发明的特征和优点,附图是示意性的而不应理解为对本发明进行任何限制,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,可以根据这些附图获得其他的附图。

    其中:

    图1为本发明行星齿轮式混合动力系统的结构示意图。

    图2为本发明行星齿轮式混合动力系统各行星排的关系示意图。

    其中:

    1-6为六个结构元件,C1为离合器,B1-B2为两个制动器,P1为单级行星排,P2、P3为组成第二行星排的两个单级行星排。

    R1为P1的齿圈,H1为P1的行星架,S1为P1的太阳轮,R2为P2和P3的共用齿圈,H2为P2和P3的共用行星架,S2为P2的太阳轮,S3为P3的太阳轮,X2为P2的行星齿轮,X3为P3的行星齿轮,10为第一电机M1的定子,11为第一电机M1的转子,20为第二电机M2的定子,21为第二电机M2的转子。

    具体实施方式

    下面结合本发明实施例和附图,对本发明实施例中的技术方案进行清楚、完整地描述。以下实施例中所提供的图示仅以示意方式说明本发明的基本构想,在不冲突的情况下,以下实施例及实施例中的特征可以相互组合。为了更好地说明本发明的实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸。在本发明中,术语“第一”、“第二”、“第三”、仅用于描述目的,不能理解为指示或暗示相对重要性;术语“多个”指两个或两个以上;“设置”、“连接”等词语应做广义理解,除非另有明确的限定。对本领域的技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的,不能理解为对本发明的限制,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。

    本文所述的壳体9始终静止,第一电机M1包括定子10和转子11,第二电机M2包括定子20和转子21;发动机直驱模式下第一电机M1和第二电机M2锁止状态即为电机转子转数为零,且控制电机转数为零属于电气控制工程领域公知技术不是本发明的重点下文不再介绍;此混合动力系统各个行星排相对于旋转中心是完全对称的,图1和图2中省略了旋转中心的下半部分,以下描述时不再作出说明。

    实施例:

    请参阅表1、图1和图2,根据本发明的第一方面实施例的一种行星齿轮式混合动力系统,包括:发动机100、第一电机M1、第二电机M2、第一行星排、第二行星排、离合器、制动器和设置于行星排之间用于传递动力的结构元件;所述第一行星排为行星排P1包括第一太阳轮S1、第一行星架H1、第一齿圈R1;所述第二行星排由星排P2和行星排P3组合而成,所述第二行星排包括第二太阳轮S2、第三太阳轮S3、第二行星架H2、第二齿圈R2;

    所述离合器为离合器C1,所述制动器包括第一制动器B1和第二制动器B2,所述第一电机M1包括定子10和转子11,所述第二电机M2包括定子20和转子21;所述结构元件包括壳体9、第一结构元件1、第二结构元件2、第三结构元件3、第四结构元件4、第五结构元件5、第六结构元件6;

    所述第一结构元件1连接第一齿圈R1和第二行星架H2,同时还与离合器C1连接,可以理解为第一齿圈R1和第二行星架H2为固定连接;所述离合器C1的另一端与发动机100的动力输出轴连接。所述第二结构元件2一端连接第一太阳轮S1,另一端连接第一电机M1的转子11,可以理解为第一电机M1的转子11与第一太阳轮S1固定连接;所述第三结构元件3一端连接第三太阳轮S3,另一端连接第二电机M2的转子21,可以理解为第二电机M2的转子21与第三太阳轮S3固定连接;所述第四结构元件4一端连接第二太阳轮S2,另一端连接第一制动器B1;所述第五结构元件5一端连接第二行星架H2,另一端连接第二制动器B2;所述第六结构元件6一端连接第一行星架H1,另一端连接第二齿圈R2,可以理解为第一行星架H1和第二齿圈R2为固定连接。

    本发明的行星齿轮式混合动力系统可实现多个动力模式,主要包括纯电模式、发动机直驱模式、功率分流模式、并联驱动模式、制动能量回收模式和驻车充电模式,动力模式具体如下:

    请参阅表1、图1和图2,可以理解的是在纯电驱动的各个挡位下所述发动机100不工作,所述离合器C1断开防止发动机100被倒拖。

    纯电一挡:结合第二制动器B2、第一电机M1驱动

    结合第二制动器B2,第二行星架H2与壳体9固定连接,第二行星架H2、第一结构元件1、第一齿圈R1转速为零,第一电机 M1驱动,第一太阳轮S1与第一电机M1转速相同;第一电机M1将动力依次传递给第二结构元件2、第一太阳轮S1、第一行星架H1、第六结构元件6对外输出动力。

    纯电二挡:结合第二制动器B2、第二电机M2驱动

    结合第二制动器B2,第二行星架H2与壳体9固定连接,第二行星架H2转速为零,第二电机M2驱动,第三太阳轮S3转速与第二电机M2转速相同;第二电机M2将动力依次传递给第三结构元件3、第三太阳轮S3、行星齿轮X3、行星齿轮X2、第二齿圈R2、第六结构元件6对外输出动力。

    纯电三挡:结合第一制动器B1、第一电机M1驱动

    结合第一制动器B1,第二太阳轮S2与壳体9固定连接,第二太阳轮S2转速为零;第一电机M1驱动,第一太阳轮S1与第一电机M1转数相同,第一电机M1将动力依次传递给第二结构元件2、第一太阳轮S1、行星齿轮X1、第一齿圈R1、第一结构元件1、第二行星架H2、第二齿圈R2、第六结构元件6对外输出动力。

    纯电四挡:结合第一制动器B1、第二电机M2驱动

    结合制动器B1,第二太阳轮S2与壳体9固定连接,第二太阳轮S2转速为零;第二电机M2驱动,第二电机M2与第三太阳轮S3转数相同;第二电机M2将动力依次传递给第三结构元件3、第三太阳轮S3、行星齿轮X3、行星齿轮X2,第三太阳轮S3、行星齿轮X3和行星齿轮X2通过共用行星架H2将动力传递给第二齿圈R2,第六结构元件6对外输出动力。

    发动机直驱一挡:结合离合器C1、控制第二电机M2转速为零

    结合离合器C1,第二行星架H2与发动机100动力联通且转数相同,控制第二电机M2转速为零,第三太阳轮S3与第二电机M2转数相同都为零;发动机100将动力传递给离合器C1、第一结构元件1、第二行星架H2、第二齿圈R2、第六结构元件6对外输出动力。

    发动机直驱二挡:结合离合器C1、控制第一电机M1转速为零

    结合离合器C1,第一齿圈R1与发动机100动力联通且转数相同,控制第一电机M1转速为零,第一太阳轮S1与第一电机M1转数相同都为零;发动机100将动力传递给离合器C1、第一结构元件1、第一齿圈R1、第一行星架H1、第六结构元件6对外输出动力。

    发动机直驱三挡:结合离合器C1、第一制动器B1

    结合第一制动器B1,第二太阳轮S2与壳体9固定连接,第二太阳轮S2转数为零;结合离合器C1,第一结构元件1与发动机100动力联通且转数相同;发动机100将动力传递给离合器C1、第一结构元件1、第二行星架H2、行星齿轮X2、第二齿圈R2、第六结构元件6对外输出动力。

    功率分流模式:结合离合器C1

    结合离合器C1第一齿圈R1和第二行星架H2与发动机100动力联通且转数相同,发动机100将动力传递给离合器C1、第一结构元件1、第一齿圈R1和第二行星架H2;发动机100可驱动第一电机M1转动,第一电机M1作为发电电机发电,第二电机M2作为驱动电机工作;或者发动机100驱动第二电机M2转动,第二电机M2作为发电电机发电,第一电机M1作为驱动电机工作。此模式下根据车辆输出功率需求,通过发动机100、第一电机M1、第二电机M2和第一行星排或者第二行星排的协同工作,保证发动机始终处于高效率工作区间,以此保证燃油经济性,提升整车的综合动力性和经济性;发动机可具有较好的燃油经济性,利于减少电池的使用,提高电池寿命,从而提高整车的综合经济性。

    并联驱动模式一挡:结合离合器C1,第一电机M1驱动

    结合离合器C1第一齿圈R1与发动机100动力联通且转数相同,发动机100将动力传递给离合器C1、第一结构元件1、第一齿圈R1;同时第一电机M1驱动,将动力传递给第二结构元件2、第一太阳轮S1;两股动力汇聚于第一行星架H1上,进而传递给第六结构元件6对外输出动力。

    并联驱动模式二挡:结合离合器C1,第二电机M2驱动

    结合离合器C1第二行星架H2与发动机100动力联通且转数相同,发动机100将动力传递给离合器C1、第一结构元件1、第二行星架H2;同时第二电机M2驱动,将动力传递给第三结构元件3、第三太阳轮S3、两股动力汇聚于第二行星架H2上,进而传递给第二齿圈R2、第六结构元件6对外输出动力。

    制动能量回收模式:

    在所述各个模式下车辆制动时,所述发动机100不工作,所述离合器C1断开防止发动机100被倒拖;第二制动器B2结合,第二行星架H2、第一结构元件1和第一齿圈R1转数为零,第一电机M1、第二电机M2受到反向扭矩转动发电,所述混合动力系统进入制动能量回收模式;此时制动能量回收路线分为两路:一路为,第六结构元件6、第一行星架H1、行星齿轮X1、第一太阳轮S1、第二结构元件2、第一电机M1转动发电;另一路为,第六结构元件6、第二齿圈R2、行星齿轮X2、行星齿轮X3、第三结构元件3、第二电机M2转动发电,该模式应用于车辆制动能量回收。

    驻车充电模式:发动机100启动工作,结合离合器C1

    可以理解的是当进入驻车充电模式时驻车机构锁止车轮进而第六结构元件6转数为零,结合离合器C1第一齿圈R1和第二行星架H2与发动机100动力联通且转数相同;发动机100将动力依次传递给离合器C1、第一结构元件1,动力分成两路一路:一路传递至第一齿圈R1、行星齿轮X1、第一太阳轮S1、第二结构元件2,第一电机M1作为发电电机发电;另一路传递至第二行星架H2、行星齿轮X2、行星齿轮X3、第三太阳轮S3、第三结构元件3,第二电机M2作为发电电机发电。

    倒挡:所述倒挡有以下两种实现形式

    1.结合制动器B2,第一电机M1反转驱动,动力依次传递给第二结构元件2、第一太阳轮S1、第一行星架H1、第六结构元件6反向对外输出动力;

    2.结合制动器B2,第二电机M2反转驱动,动力依次传递给第三结构元件3、第三太阳轮S3、行星齿轮X3,行星齿轮X2、第二齿圈R2、第六结构元件6反向对外输出动力。

    当然,挡位与路况的适应关系并不局限于上述情况,可以根据油耗和动力,对不同的路况安排不同的挡位分配模式,在此不对挡位与路况的适应关系作限制。

    表1为此行星齿轮式混合动力系统的挡位控制逻辑图

    表1:

    注:表中“√”表示离合器或制动器结合,无“√”则表示不结合。

    以上所描述的实施例是本发明中一部分实施例,而不是全部的实施例;基于本发明中的实施例,本领域普通技术人员在没有付出创造性劳动的前提下所有获得的所有其他实施例,都属于本发明的保护范围。

    一种行星齿轮式混合动力系统及其控制方法

    Technical field

    The present invention belongs to the technical field of new energy vehicle transmission system, specifically relates to a planetary gear hybrid system and control method thereof.

    Background technology

    As an important direction of the green transformation of the automobile industry, the power system of new energy vehicles has become one of the core technologies of automobiles, among which the hybrid system occupies an increasingly important position in the automobile market by virtue of its advantages in fuel economy, exhaust emissions and power performance, and is one of the key components of new energy vehicles that are very valuable. At present, the use scenarios of new energy vehicles are becoming more and more complex, and the vehicle needs to have high torque output when starting and climbing, and can achieve high speed output power. A small number of models are equipped with multi-gear hybrid systems, but the current multi-gear hybrid systems are mostly fixed-shaft gear transmission arrangements, and the use of shift forks to shift gears often produces power interruption or shift impact, which will affect driving comfort.

    Therefore, it is necessary to research and develop a new hybrid system with more compact structure, higher degree of integration, good shift comfort and superior power transmission performance to ensure that the vehicle has better adaptability to driving conditions, so as to improve the power and economy of the vehicle.

    Contents of the invention

    Aiming at the different scenarios of automobile use need to adapt to different working conditions, and the current mainstream hybrid power system is mostly single gear, and utilizing shift fork shift shift shift can produce power interruption or shift impact, will affect driving comfort and other problems, the first aspect of the present invention proposes a planetary gear hybrid system comprising: engine 100, the first motor M1, the second motor M2, the first planetary row, the second planetary row, clutch, brake and the structural element arranged between planetary rows for transmitting power;

    Described first planetary row is planetary row P1 comprises first sun gear S1, first planetary carrier H1, first gear ring R1; the second planetary row is made up of a planetary row P2 and a planetary row P3, and the second planetary row comprises a second sun gear S2, a third sun gear S3, a second planetary carrier H2, a second gear ring R2;

    the clutch is a clutch C1, the brake comprises a first brake B1 and a second brake B2, the first motor M1 comprises a stator 10 and a rotor 11, and the second motor M2 comprises a stator 20 and a rotor 21;

    Described structural element comprises shell 9, first structural element 1, second structural element 2, 3rd structural element 3, 4th structural element 4, 5th structural element 5, 6th structural element 6;

    Described first structural element 1 is connected with the first gear ring R1 and the second planetary carrier H2, and is also connected with clutch C1; The other end of described clutch C1 is connected with the power take-off shaft of engine 100, and of course shock absorbing disc can also be arranged between clutch C1 and engine 100; Described second structural element 2 is connected to the first sun gear S1 at one end, and the rotor 11 of the first motor M1 is connected to the other end at the other end; Described third structural element 3 is connected to the third sun gear S3 at one end, and the rotor 21 of the second motor M2 is connected to the other end at the other end; Described fourth structural element 4 one end is connected with the second sun gear S2, and the other end is connected with the first brake B1; Described fifth structural element 5 one end is connected with the second planetary carrier H2, and the other end is connected with the second brake B2; One end of the sixth structural element 6 is connected with the first planetary carrier H1, and the other end is connected with the second gear ring R2.

    Further, each planetary row is completely symmetrical with respect to the center of rotation, the power take-off shaft of the engine 100, the first motor M1 and the second motor M2 are installed on the same axis, and the stator 10 of the first motor M1 and the stator 20 of the second motor M2 are fixedly connected with the housing 9.

    Further, the second planetary row further comprises a planetary gear X2 and a planetary gear X3, the planetary gear X2 and the planetary gear X3 are installed on the same planetary carrier, the planetary gear X2 is meshed with the planetary gear X3, the second sun gear S2 and the second gear ring R2 respectively, and the planetary gear X3 is meshed with the planetary gear X2 and the third sun gear S3 respectively;

    Described planet row P2 and planet row P3 share the same planetary shelf, that is, the second planetary rack H2 is the planetary carrier of composite planetary row; The planetary row P2 and the planetary row P3 share the same gear ring, that is, the second gear ring R2 is used as the gear ring of the composite planetary row;

    Described first brake B1 one end is connected with housing 9, and the other end is connected with the fourth structural element 4; Described second brake B2 one end is connected with housing 9, and the other end is connected with the fifth structural element 5.

    Further, the second structural element 2 is designed as a hollow shaft for the first structural element 1 to pass through; It is understandable that the structural design further improves the overall compactness of the system through a reasonable layout.

    Further, the planetary gears X1 are usually arranged in multiple circumferentially along the first sun gear S1; The planetary gear X2 and the planetary gear X3 are evenly distributed in multiple directions along the circumferential direction of the second sun gear S2 and the third sun gear S3 respectively.

    Further, the first motor M1 and the second motor M2 are connected with the controller; The hybrid system further comprises a battery, a motor driver, etc., and the battery is connected with the motor driver, the first motor M1 and the second motor M2, and this part is the same as the existing dual-motor hybrid system.

    the second aspect of the application discloses a control method for a planetary gear hybrid power system, and the control method is used for controlling the hybrid power system; Wherein described control method controls the working state of engine 100, clutch C1, brake B1, brake B2, the first motor M1 and the second motor M2, can make described hybrid system switch to pure electric mode, engine direct drive mode, power shunt mode, parallel drive mode, braking energy recovery mode, parking charging mode.

    Further, the hybrid system is controlled to switch to a pure electric drive mode, and the method comprises: the engine 100 stops working,

    In conjunction with the second brake B2, the first motor M1 drives, and the second motor M2 does not work, and the hybrid system has a pure electric first gear;

    In conjunction with the second brake B2, the first motor M1 does not work, and the second motor M2 drives, and the hybrid system has a pure electric second gear;

    Combined with the first brake B1, the first motor M1 drives, and the second motor M2 does not work, and the hybrid system has pure electric three gears;

    In conjunction with the first brake B1, the first motor M1 does not work, and the second motor M2 drives, and the hybrid system has a pure electric four gears.

    Further, the hybrid system is controlled to switch to the engine direct drive mode, and the method comprises: the engine 100 starts work,

    Combined with clutch C1, the third sun gear S3 rpm is zero by controlling the speed of the second motor M2 to be zero, and the hybrid system has an engine direct drive first gear;

    Combined with clutch C1, the first sun gear S1 revolution is zero by controlling the speed of the first motor M1 to be zero, and the hybrid system has an engine direct drive second gear

    Combined with clutch C1, first brake B1, the power output of engine 100 is transmitted to described sixth structural element 6 through described second planetary row, and described hybrid system has engine direct drive three gears.

    Further, the hybrid system is controlled to switch to a power shunt mode, and the method comprises: the engine 100 starts to work, combined with the clutch C1, and the power output of the engine 100 is transmitted to the first gear ring R1 and the second planetary carrier H2, and the first motor M1 can be controlled to generate electricity, and the second motor M2 is driven; Or control the second motor M2 to generate electricity, and the first motor M1 drives.

    Further, the hybrid system is switched to parallel drive mode, and the method comprises: engine 100 starting work

    Described clutch C1 is combined, and the first motor M1 drives, and the second motor M2 does not work, and described hybrid system has parallel drive first gear;

    Described clutch C1 is combined, the first motor M1 does not work, and the second motor M2 drives, and the hybrid system has parallel drive two gears.

    Further, the hybrid system is controlled to switch to the braking energy recovery mode, the method comprises: the engine 100 stops working, combined with the second brake B2, the rotating torque is transmitted to the first planetary carrier H1 and the second gear ring R2 through the sixth structural element 6, the first sun gear S1 and the third sun gear S3 rotate, and the first motor M1 and the second motor M2 both rotate to generate electricity.

    Further, the hybrid system is controlled to switch to the parking charging mode, the method comprises: it can be understood that the 6 revolutions of the sixth structural element are zero when parking, the engine 100 starts to work, combined with the clutch C1, the power output of the engine 100 is transmitted to the first gear ring R1 and the second planetary carrier H2, the first sun gear S1 and the third sun gear S3 rotate, and the first motor M1 and the second motor M2 both rotate to generate electricity.

    In the above-mentioned technical scheme, the planetary gear hybrid system provided by the present invention and its control method have the following beneficial effects:

    1. The planetary gear hybrid system proposed by the present invention and its control method, this planetary gear hybrid system adopts planetary gear set transmission, realizes by changing the working state of the planetary row when switching the working state, reduces the use of brake and clutch, realizes that the shift operation can adapt to different vehicle use scenarios, and the power transmission performance is superior; Compared with the shift fork, the structure is compact, the degree of integration is higher, the comfort of shifting is good, it has a larger torque capacity, the shift logic is clear, the control is simple, it can effectively avoid the problem of shifting gear, and there is no need to set up a set of shift control mechanism for specially manipulating the shift fork.

    2. This planetary gear hybrid system adopts the structure of dual motors, which can use the motor to achieve drive or power generation, and the motor power utilization rate is high, the acceleration performance is good, and the layout of the transmission device is optimized. And according to the demand, the engine and motor can be driven separately or at the same time, and the engine can be directly driven, pure electric, power shunt or parallel drive operation, improve the flexibility of power source selection, improve the output power in the hybrid drive state, and meet the power demand.

    3. Through the control of the planetary gear set or motor, the planetary gear hybrid system realizes the shift of the engine when it is directly driven, so that the engine can be kept in the working condition of better fuel economy and reduce the operating fuel consumption of the engine at a relatively high speed.

    Description of the drawings

    In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that need to be used in the embodiments will be briefly introduced below, and the features and advantages of the present invention will be more clearly understood by referring to the drawings, the drawings are schematic and should not be understood as making any restrictions on the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without paying creative labor.

    Thereinto:

    Fig. 1 is a schematic diagram of the structure of the planetary gear hybrid system of the present invention.

    Fig. 2 is a schematic diagram of the relationship between each planetary row of the planetary gear hybrid system of the present invention.

    Thereinto:

    1-6 is six structural elements, C1 is a clutch, B1-B2 is two brakes, P1 is a single-stage planetary row, and P2 and P3 are two single-stage planetary rows that form the second planetary row.

    R1 is the ring gear of P1, H1 is the planetary carrier of P1, S1 is the sun gear of P1, R2 is the common ring gear of P2 and P3, H2 is the common planetary carrier of P2 and P3, S2 is the sun gear of P2, S3 is the sun gear of P3, X2 is the planetary gear of P2, X3 is the planetary gear of P3, 10 is the stator of the first motor M1, 11 is the rotor of the first motor M1, 20 is the stator of the second motor M2, and 21 is the rotor of the second motor M2.

    The specific embodiment

    The following is combined with the embodiments of the present invention and the accompanying drawings, and the technical solutions in the embodiments of the present invention are clearly and completely described. The illustrations provided in the following embodiments illustrate the basic ideas of the present invention only in a schematic manner, and without conflict, the following embodiments and the features in the embodiments may be combined with each other. In order to better illustrate the embodiments of the present invention, some parts of the drawings will be omitted, enlarged or reduced, and do not represent the dimensions of the actual product. In the present invention, the terms "first", "second", "third", are used for descriptive purposes only and should not be construed as indicating or implying relative importance; The term "multiple" means two or more of them; Words such as "settings" and "connections" shall be construed broadly unless expressly defined otherwise. It is understandable that certain well-known structures in the drawings and their descriptions may be omitted for those skilled in the art and cannot be construed as a limitation on the present invention, and for those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.

    The housing 9 described in this article is stationary at all times, and the first motor M1 comprises a stator 10 and a rotor 11, and the second motor M2 comprises a stator 20 and a rotor 21; In the engine direct drive mode, the first motor M1 and the second motor M2 are locked in state, that is, the motor rotor number is zero, and the control motor number is zero, which belongs to the well-known technology in the field of electrical control engineering, is not the focus of the present invention, and will not be introduced below; The planetary rows of this hybrid system are perfectly symmetrical with respect to the center of rotation, and the lower half of the center of rotation is omitted in Figures 1 and 2 and will not be described below.

    Examples:

    Referring to Table 1, Fig. 1 and Fig. 2, a planetary gear hybrid system according to the first embodiment of the present invention comprises: engine 100, a first motor M1, a second motor M2, a first planetary row, a second planetary row, a clutch, a brake and a structural element arranged between planetary rows for transmitting power; Described first planetary row is planetary row P1 comprises first sun gear S1, first planetary carrier H1, first gear ring R1; the second planetary row is formed by combining a star row P2 and a planetary row P3, and the second planetary row comprises a second sun gear S2, a third sun wheel S3, a second planetary carrier H2, and a second gear ring R2;

    the clutch is a clutch C1, the brake comprises a first brake B1 and a second brake B2, the first motor M1 comprises a stator 10 and a rotor 11, and the second motor M2 comprises a stator 20 and a rotor 21; Described structural element comprises shell 9, first structural element 1, second structural element 2, 3rd structural element 3, 4th structural element 4, 5th structural element 5, 6th structural element 6;

    the first structural element 1 connects the first gear ring R1 and the second planetary carrier H2, and is also connected with the clutch C1, which can be understood as the first gear ring R1 and the second planetary carrier H2 are fixedly connected; The other end of described clutch C1 is connected with the power take-off shaft of engine 100. Described second structural element 2 is connected to the first sun gear S1 at one end, and the rotor 11 of the first motor M1 is connected to the other end at the other end, which can be understood as the rotor 11 of the first motor M1 is fixedly connected with the first sun gear S1; Described third structural element 3 is connected to the third sun gear S3 at one end, and the rotor 21 of the second motor M2 is connected to the other end at the other end, which can be understood as the rotor 21 of the second motor M2 is fixedly connected with the third sun gear S3; Described fourth structural element 4 one end is connected with the second sun gear S2, and the other end is connected with the first brake B1; Described fifth structural element 5 one end is connected with the second planetary carrier H2, and the other end is connected with the second brake B2; Described sixth structural element 6 is connected to the first planetary carrier H1 at one end, and the other end is connected with the second gear ring R2, which can be understood as the first planetary carrier H1 and the second gear ring R2 are fixedly connected.

    The planetary gear hybrid system of the present invention can realize a plurality of power modes, mainly comprising pure electric mode, engine direct drive mode, power shunt mode, parallel drive mode, braking energy recovery mode and parking charging mode, and the power mode is as follows:

    Refer to Table 1, Figure 1 and Figure 2, it can be understood that the engine 100 does not work under the various gears of pure electric drive, and the clutch C1 disconnects to prevent the engine 100 from being dragged backwards.

    Pure electric first gear: combined with the second brake B2, the first motor M1 drive

    Combined with the second brake B2, the second planetary carrier H2 is fixedly connected with the housing 9, the second planetary carrier H2, the first structural element 1, the first gear ring R1 rotation speed is zero, the first motor M1 drives, and the first sun gear S1 and the first motor M1 rotate at the same speed; The first motor M1 transmits power to the second structural element 2, the first sun gear S1, the first planetary carrier H1, and the sixth structural element 6 to output power externally.

    Pure electric second gear: combined with the second brake B2 and the second motor M2 drive

    Combining the second brake B2, the second planetary carrier H2 is fixedly connected with the housing 9, the second planetary carrier H2 rotation speed is zero, the second motor M2 drives, and the third sun gear S3 rotation speed is the same as the second motor M2 rotational speed; The second motor M2 transmits power to the third structural element 3, the third sun gear S3, planetary gear X3, planetary gear X2, the second gear ring R2, and the sixth structural element 6 to output power externally.

    Pure electric three gears: combined with the first brake B1 and the first motor M1 drive

    Combined with the first brake B1, the second sun gear S2 is fixedly connected with the housing 9, and the second sun gear S2 rotation speed is zero; The first motor M1 drives, the first sun gear S1 and the first motor M1 have the same number of revolutions, and the first motor M1 transmits power to the second structural element 2, the first sun gear S1, the planetary gear X1, the first gear ring R1, the first structural element 1, the second planetary carrier H2, the second ring gear R2, and the sixth structural element 6 output power externally.

    Pure electric four gears: combined with the first brake B1, the second motor M2 drive

    Combined with brake B1, the second sun gear S2 is fixedly connected with the housing 9, and the second sun gear S2 rotation speed is zero; the second motor M2 drives, and the second motor M2 is the same as the third sun gear S3 revolution; The second motor M2 transmits power to the third structural element 3, the third sun gear S3, the planetary gear X3, the planetary gear X2 in turn, and the third sun gear S3, the planetary gear X3 and the planetary gear X2 transmit the power to the second gear ring R2 through the common planetary carrier H2, and the sixth structural element 6 outputs power externally.

    Engine direct drive first gear: combined with the clutch C1, control the second motor M2 speed is zero

    Combined with clutch C1, the second planetary carrier H2 is connected with engine 100 power and the number of revolutions is the same, the speed of the control second motor M2 is zero, and the number of revolutions of the third sun gear S3 and the second motor M2 is the same and is zero; The engine 100 transmits power to clutch C1, the first structural element 1, the second planetary carrier H2, the second ring gear R2, the sixth structural element 6 to output power externally.

    Engine direct drive second gear: combined with the clutch C1, control the first motor M1 speed is zero

    Combined with clutch C1, the first gear ring R1 is connected with the engine 100 power and the number of revolutions is the same, the speed of the control first motor M1 is zero, and the number of revolutions of the first sun gear S1 and the first motor M1 is the same and are zero; The engine 100 transmits power to clutch C1, the first structural element 1, the first gear ring R1, the first planetary carrier H1, the sixth structural element 6 to output power externally.

    Engine direct drive three gears: combined with clutch C1, the first brake B1

    Combined with the first brake B1, the second sun gear S2 is fixedly connected with the housing 9, and the second sun gear S2 revolutions are zero; Combined with clutch C1, the first structural element 1 is connected with the engine 100 power and the number of revolutions is the same; The engine 100 transmits power to clutch C1, the first structural element 1, the second planetary carrier H2, the planetary gear X2, the second ring gear R2, the sixth structural element 6 to output power externally.

    Power split mode: Combined with clutch C1

    Combine clutch C1 first gear ring R1 and second planet carrier H2 and engine 100 power communication and the same number of revolutions, and engine 100 transmits power to clutch C1, first structural element 1, first gear ring R1 and second planet carrier H2; The engine 100 can drive the first motor M1 to rotate, and the first motor M1 generates electricity as a generating motor, and the second motor M2 works as a driving motor; Or the engine 100 drives the second motor M2 to rotate, and the second motor M2 generates electricity as a generating motor, and the first motor M1 works as a driving motor. In this mode, according to the output power demand of the vehicle, the engine 100, the first motor M1, the second motor M2 and the first planetary row or the second planetary row work together to ensure that the engine is always in the high-efficiency working range, so as to ensure fuel economy, improve the comprehensive power and economy of the whole vehicle; The engine can have good fuel economy, which is conducive to reducing the use of batteries and improving battery life, thereby improving the comprehensive economy of the whole vehicle.

    Parallel drive mode 1st gear: combined with clutch C1, the first motor M1 drive

    Combine clutch C1 first gear ring R1 and engine 100 power connection and the number of revolutions is the same, engine 100 transmits power to clutch C1, first structural element 1, first gear ring R1; At the same time, the first motor M1 is driven, and the power is transmitted to the second structural element 2 and the first sun gear S1; The two forces converge on the first planetary carrier H1 and then transmit to the sixth structural element 6 to output power externally.

    Parallel drive mode 2nd gear: combined with clutch C1, the second motor M2 drive

    Combine clutch C1 second planetary carrier H2 and engine 100 power communication and the same number of revolutions, and engine 100 transmits power to clutch C1, first structural element 1, second planetary carrier H2; At the same time, the second motor M2 drives, transmits power to the third structural element 3, the third sun gear S3, and the two strands of power converge on the second planetary carrier H2, and then transmits to the second gear ring R2, and the sixth structural element 6 outputs power externally.

    Regenerative braking mode:

    When vehicle braking in described various modes, described engine 100 does not work, and described clutch C1 disconnects to prevent engine 100 from being dragged backwards; the second brake B2 is combined, the second planetary carrier H2, the first structural element 1 and the first gear ring R1 are zero, the first motor M1 and the second motor M2 are subjected to reverse torque rotation to generate electricity, and the hybrid system enters the braking energy recovery mode; At this moment, the braking energy recovery route is divided into two roads: one is the sixth structural element 6, the first planetary carrier H1, the planetary gear X1, the first sun gear S1, the second structural element 2, the first motor M1 rotates to generate electricity; The other way is, the sixth structural element 6, the second gear ring R2, the planetary gear X2, the planetary gear X3, the third structural element 3, the second motor M2 rotate to generate electricity, and this mode is applied to vehicle braking energy recovery.

    Parking charging mode: engine 100 start work, combined with clutch C1

    It is understandable that when entering the parking charging mode, the parking mechanism locks the wheel, and then the sixth structural element 6 revolutions are zero, combined with the clutch C1, the first gear ring R1 and the second planet carrier H2 are connected with the engine 100 power connection, and the number of revolutions is the same; The engine 100 transmits power to clutch C1 and the first structural element 1 in turn, and the power is divided into two ways and one way: one road is transmitted to the first gear ring R1, planetary gear X1, the first sun gear S1, the second structural element 2, and the first motor M1 generates electricity as a generator motor; The other channel is transmitted to the second planetary carrier H2, the planetary gear X2, the planetary gear X3, the third sun gear S3, the third structural element 3, and the second motor M2 is used as a power generating motor to generate electricity.

    Reverse gear: the reverse gear has the following two implementation forms

    1. Combined with brake B2, the first motor M1 is reversed and driven, and the power is successively transmitted to the second structural element 2, the first sun gear S1, the first planet carrier H1, and the sixth structural element 6 reverse external output power;

    2. combined with brake B2, the second motor M2 reverse drive, and the power is successively transmitted to the third structural element 3, the third sun gear S3, the planetary gear X3, the planetary gear X2, the second gear ring R2, the sixth structural element 6 reverse external output power.

    Of course, the adaptation relationship between gear and road conditions is not limited to the above situation, according to fuel consumption and power, different gear distribution modes can be arranged for different road conditions, and the adaptation relationship between gear and road conditions is not limited here.

    Table 1 shows the gear control logic diagram of this planetary gear hybrid system

    Table 1:

    Note: "√" in the table means that the clutch or brake is combined, and no "√" means that it is not combined.

    The embodiments described above are some embodiments of the present invention, but not all embodiments; Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative labor belong to the scope of protection of the present invention.

    A planetary gear hybrid system and control method thereof
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