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    螺纹紧固件防错装置及安装操作设备[ZH]

    专利编号: ZL202611040012

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    拟转化方式: 转让;普通许可;独占许可;排他许可;作价投资;质押融资;开放许可

    交易价格:面议

    专利类型:实用新型专利

    法律状态:授权

    技术领域:非汽车专利

    发布日期:2026-11-04

    发布有效期: 2026-11-04 至 2029-12-17

    专利顾问 — 王老师

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    专利基本信息
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    申请号 CN201922260178.0 公开号 CN211332109U
    申请日 2019-12-17 公开日 2020-08-25
    申请人 泸州容大智能变速器有限公司 专利授权日期 2020-08-25
    发明人 李泓川;王刚;马怀琳;张金平;谭锐;肖孝贵;冯阳 专利权期限届满日 2029-12-17
    申请人地址 646000 四川省泸州市高新区酒谷大道四段 最新法律状态 授权
    技术领域 非汽车专利 分类号 B23P19/06(200601)
    技术效果 便捷性 有效性 有效(授权、部分无效)
    专利代理机构 长沙智路知识产权代理事务所(普通合伙) 43244 代理人 杨毅宇
    专利技术详情
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    01

    专利摘要

    本实用新型公开了一种螺纹紧固件防错装置及安装操作设备,所述螺纹紧固件防错装置包括安装于机体的升降驱动机构、设置于所述升降驱动机构的旋转机构以及设置于所述旋转机构的防错板,以能够通过所述升降驱动机构的升降运动以及所述旋转机构的旋转运动使所述防错板升降并旋转至待安装螺纹紧固件的工件处,所述防错板上设置有对应所述工件的正确螺纹紧固件安装孔位。该螺纹紧固件防错装置旨在解决现有技术中人工识别孔位安装螺纹紧固件时易出现安装错误的技术问题。
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    02

    专利详情

    技术领域

    本实用新型涉及防错设备技术领域,尤其涉及一种螺纹紧固件防错装置及安装操作设备。

    背景技术

    现有技术中,针对组合产品件的组装固定,通常需要在多个孔位插入不同长度规格的螺栓(螺栓为螺纹紧固件的一种)再进行拧紧,同工位最多的操作数量可以达到18颗以上,现有技术中的操作方法为人工识别孔位并对应放入不同规格螺栓,此操作易造成螺栓放入孔位错误且造成拧紧后产品损坏及螺栓固定不到位。

    实用新型内容

    (一)要解决的技术问题

    基于此,本实用新型提出了一种螺纹紧固件防错装置,该螺纹紧固件防错装置旨在解决现有技术中人工识别孔位安装螺纹紧固件时易出现安装错误的技术问题。

    (二)技术方案

    为解决上述技术问题,本实用新型提出了一种螺纹紧固件防错装置,其中,所述螺纹紧固件防错装置包括安装于机体的升降驱动机构、设置于所述升降驱动机构的旋转机构以及设置于所述旋转机构的防错板,以能够通过所述升降驱动机构的升降运动以及所述旋转机构的旋转运动使所述防错板升降并旋转至待安装螺纹紧固件的工件处,所述防错板上设置有对应所述工件的正确螺纹紧固件安装孔位。

    优选地,所述防错板上设置有正确螺纹紧固件型号标记。

    优选地,所述防错板的数量为多个,各个防错板设置有不同的对应螺纹紧固件安装孔位和正确螺纹紧固件型号标记。

    优选地,所述升降驱动机构包括通过第一连接杆固定连接于所述机体的固定板、能够升降运动地安装于所述第一连接杆的升降板,所述固定板上连接有升降气缸,所述升降气缸的伸缩件连接于所述升降板,所述旋转机构设置于所述升降板上。

    优选地,所述旋转机构包括固定连接于所述升降板的旋转电机,所述旋转电机的输出轴通过联轴器连接至旋转轴,所述防错板连接于所述旋转轴,所述升降板还连接有轴套座,所述旋转轴可转动地设置于所述轴套座中,并且所述轴套座与所述旋转轴之间具有轴承。

    此外,本实用新型还提供一种螺纹紧固件安装操作设备,其中,所述螺纹紧固件安装操作设备包括机体和上述的螺纹紧固件防错装置,所述机体包括框架和设置于所述框架的设备台板,所述螺纹紧固件防错装置安装在所述设备台板上。

    优选地,所述螺纹紧固件安装操作设备包括安装于所述框架的输送线体上层以及用于可分离地行进在所述输送线体上层上的带件托盘,所述带件托盘用于承载待安装螺纹紧固件的工件。

    优选地,所述螺纹紧固件安装操作设备包括安装于所述机体并且用于在所述带件托盘的行进方向止挡所述带件托盘的止挡气缸。

    优选地,所述螺纹紧固件安装操作设备包括安装于所述机体并且用于顶升所述带件托盘与所述输送线体上层分离的顶升气缸。

    优选地,所述螺纹紧固件安装操作设备包括安装于所述机体的光栅配料盒,所述光栅配料盒具有对应不同型号螺纹紧固件的存放区的提示灯。

    (三)有益效果

    本实用新型与现有技术对比,本实用新型的有益效果包括:

    由于该螺纹紧固件防错装置可以通过升降驱动机构的升降运动以及旋转机构的旋转运动使防错板升降并旋转至待安装螺纹紧固件的工件处,方便工人借助防错板进行螺纹紧固件安装,基于防错板上设置有对应工件的正确螺纹紧固件安装孔位,就避免了出现因人工误判装错造成的产品损坏的现象,从而降低了成本损失;并且减小了因装错螺栓造成的产品质量问题,保障了产品质量。减少了人工操作难度,增加了便捷性。

    本实用新型的其它有益效果将在下文的具体实施方式中一一说明。

    附图说明

    通过参考附图会更加清楚的理解本实用新型的特征和优点,附图是示意性的而不应理解为对本实用新型进行任何限制,在附图中:

    图1为本实用新型实施方式的螺纹紧固件防错装置的主视图;

    图2为本实用新型实施方式的螺纹紧固件防错装置的立体示意图;

    图3为本实用新型实施方式的螺纹紧固件安装操作设备的主视图;

    图4为本实用新型实施方式的螺纹紧固件安装操作设备的俯视图。

    附图标记说明:

    1、固定板,2、第一连接杆,3、升降板,4、旋转电机,5、联轴器,6、旋转轴,7、轴套座,8、通孔,9、输送线体上层,10、带件托盘,11、止挡气缸,12、顶升气缸,13、光栅配料盒,14、直线轴承,15、第二连接杆,16、升降气缸,17、输送线体下层,100、机体,101、框架,102、设备台板,200、防错板,201、正确螺纹紧固件安装孔位。

    具体实施方式

    为使本实用新型的上述目的、特征和优点能够更加明显易懂,下面结合附图对本实用新型的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本实用新型。但是本实用新型能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本实用新型内涵的情况下做类似改进,因此本实用新型不受下面公开的具体实施的限制。

    参见图1和图2,本实用新型提供一种螺纹紧固件防错装置,螺纹紧固件防错装置包括安装于机体100的升降驱动机构、设置于升降驱动机构的旋转机构以及设置于旋转机构的防错板200,以能够通过升降驱动机构的升降运动以及旋转机构的旋转运动使防错板200升降并旋转至待安装螺纹紧固件(例如螺栓、螺钉、螺杆等)的工件处,防错板200上设置有对应工件的正确螺纹紧固件安装孔位201。

    防错板200上设置有正确螺纹紧固件型号标记,例如标识印记或标识贴纸等等。

    根据本实用新型的优选实施方式,防错板200的数量为多个,各个防错板200设置有不同的对应螺纹紧固件安装孔位和正确螺纹紧固件型号标记,从而可以匹配多种型号的待安装螺纹紧固件的工件。

    根据本实用新型的具体实施方式,机体100包括框架101和设置于框架101的设备台板102,升降驱动机构包括通过第一连接杆2固定连接于机体100(具体可以连接于设备台板102)的固定板1、能够升降运动地安装于第一连接杆2的升降板3(具体第一连接杆2和升降板3之间可以设置直线轴承14,使得升降板3可上下滑动动作),固定板1上连接有升降气缸16,升降气缸16的伸缩件(例如升降气缸16的活塞杆)连接于升降板3,旋转机构设置于升降板3上。

    根据本实用新型的具体实施方式,旋转机构包括固定连接于升降板3的旋转电机4,具体地,旋转电机4可以通过第二连接杆15及螺栓固定连接在升降板3上,旋转电机4的输出轴通过联轴器5连接至旋转轴6,防错板200连接于旋转轴6,具体可以安装压紧块并用螺栓拧紧以使防错板200固定于旋转轴6,升降板3还连接有轴套座7,旋转轴6可转动地设置于轴套座7中,并且轴套座7与旋转轴6之间具有轴承(例如滚子轴承),使得旋转更加稳定不会因为旋转轴6过长偏移,设备台板102上具有供旋转轴6和轴套座7穿过的通孔8。

    此外,参见图3和图4,本实用新型还提供一种螺纹紧固件安装操作设备,螺纹紧固件安装操作设备包括机体100和上述的螺纹紧固件防错装置。该螺纹紧固件安装操作设备显然具备了上述的螺纹紧固件防错装置的所有优点,这里不再重复说明。

    根据本实用新型的具体实施方式,螺纹紧固件安装操作设备包括安装于框架101的输送线体上层9(当然,还可以对应安装有输送线体下层17)以及用于可分离地行进在输送线体上层9上的带件托盘10,带件托盘10用于承载待安装螺纹紧固件的工件。

    根据本实用新型的优选实施方式,螺纹紧固件安装操作设备包括安装于机体100并且用于在带件托盘10的行进方向止挡带件托盘10的止挡气缸11。螺纹紧固件安装操作设备包括安装于机体100并且用于顶升带件托盘10与输送线体上层9分离的顶升气缸12。

    此外,螺纹紧固件安装操作设备包括安装于机体100的光栅配料盒13,光栅配料盒13具有对应不同型号螺纹紧固件的存放区的提示灯。

    基于以上针对螺纹紧固件防错装置和螺纹紧固件安装操作设备细节方案描述,该螺纹紧固件安装操作设备的操作过程如下:

    当带件托盘10经输送线体上层9流转到设备中时,到位被止挡气缸11驱动的止挡件阻挡;顶升气缸12的活塞杆伸出将带件托盘10顶起使其向上脱离输送线体上层9;启动旋转电机4的按钮,旋转电机4顺时针旋转90°,所需防错板200旋转到待安装螺纹紧固件的工件正上方,升降气缸16的活塞缸缩回带动盖防错板200下降靠近工件装配面;光栅配料盒13中,此时对应正确的螺栓的区域的提示灯亮起(可以采用PLC程序控制对应提示灯);操作工人根据提示灯提示拿取正确螺栓穿过正确螺纹紧固件安装孔位201装入工件,手动预拧2-3牙即可;启动升降气缸16的按钮,升降气缸16的活塞杆伸出带动防错板200上升远离工件装配面,旋转电机4顺时针旋转90°,使防错板200另一半旋转到工件上方,升降气缸16缩回带动防错板200下降靠近工件装配面;对应正确的螺栓的区域的提示灯亮起;操作工人根据提示灯提示拿取正确螺栓穿过正确螺纹紧固件安装孔位201装入工件(……后续同理操作使其它防错板200旋转到位,以装配对应孔位螺栓)。

    除非另有定义,本文所使用的所有的技术和科学术语与属于本实用新型的技术领域的技术人员通常理解的含义相同。本文中在本实用新型的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本实用新型。

    虽然结合附图描述了本实用新型的实施方式,但是本领域技术人员可以在不脱离本实用新型的精神和范围的情况下做出各种修改和变型,这样的修改和变型均落入由所附权利要求所限定的范围之内。

    螺纹紧固件防错装置及安装操作设备

    Technical Field

    The utility model relates to a mistake proofing equipment technical field especially relates to a threaded fastener mistake proofing device and installation operating equipment.

    Background Art

    In the prior art, the operation method in the prior art is manually identifying the hole site and correspondingly putting into different specifications of bolts, and the operation is easy to cause the bolt to be placed in the hole site error and cause the 18 product to be damaged after screwing and the bolt is not fixed in place.

    Content of the utility model

    (I) technical problem to be solved

    Based on this, the utility model provides a screw fastener mistake proofing device, this threaded fastener mistake proofing device aims at solving the technical problem that the installation mistake appears easily when artifical identification hole site installation screw fastener among the prior art.

    (Two) technical scheme

    The error proofing device comprises a lifting driving mechanism installed on a machine body, a rotating mechanism arranged on the lifting driving mechanism and an error preventing plate arranged on the rotating mechanism, and the mistake proofing plate can be lifted and rotated to a workpiece to be installed with a threaded fastener through rotating movement of the lifting driving mechanism and rotating movement of the rotating mechanism.

    , A correct screw fastener model mark is arranged on the mistake proofing plate.

    , The number of the error proofing plates is a plurality, and the error preventing plates are provided with different corresponding threaded fastener installation hole positions and correct screw fastener type marks.

    , The lifting driving mechanism comprises a fixing plate fixedly connected to the machine body through first connecting rods, and a lifting plate movably mounted on first connecting rods.

    , The rotating mechanism comprises a rotating motor fixedly connected to the lifting plate, the output shaft of the rotating motor is connected to the rotating shaft through a coupling, the error preventing plate is connected with the rotating shaft, the rotating shaft is rotatably arranged in the shaft sleeve seat, and a bearing is arranged between the shaft sleeve seat and the rotating shaft.

    In addition, the utility model provides a threaded fastener installation operating equipment, wherein, the screw fastener installation operating equipment includes organism and foretell threaded fastener mistake proofing device, organism includes frame and sets up in the equipment platen of frame, threaded fastener mistake proofing device installs on the equipment platen.

    , The threaded fastener installation operating device comprises a conveyor line upper layer mounted to the frame and a strap tray for separably advancing over the conveyor line upper layer, the strap tray for carrying a workpiece to be installed with a threaded fastener.

    , The threaded fastener installation operating device includes a stop cylinder mounted to the body and for stopping the belt tray in the direction of travel of the belt tray.

    , The threaded fastener installation operating device comprises a jacking cylinder installed on the machine body and used for jacking the belt piece tray and separating the conveying line body upper layer.

    , The threaded fastener installation operating device comprises a grating batching box mounted on the machine body, and the grating batching box is provided with a prompt lamp which corresponds to a storage area of threaded fasteners of different models.

    (Three) benefits

    Compared with the prior art, the beneficial effects of the utility model are that: the utility model discloses a beneficial effect includes:

    Because the error proofing device of the threaded fastener can lift and rotate the mistake proofing plate to the workpiece to be installed with the threaded fastener through the lifting movement and the rotating movement of the rotating mechanism. Reduce the manual operation degree of difficulty, increased the convenience.

    Other beneficial effects of the present invention will be described in one-to-one in the following detailed description.

    Description of drawings

    The features and advantages of the present invention will become more clearly understood by reference to the accompanying drawings, which are schematic and are not to be construed as limiting the invention in the accompanying drawings.

    1 Is a front view of a threaded fastener error proofing device according to an embodiment of the present invention.

    2 Is a schematic perspective view of a threaded fastener error proofing device according to an embodiment of the present invention.

    3 Is a front view of a threaded fastener installation operating device according to an embodiment of the present invention.

    4 Is a top view of a threaded fastener installation operating device according to an embodiment of the present invention.

    Drawings are given in the drawing.

    1, The fixing plate, 2, first connecting rod, 3, lifting plate, 4, rotating motor, 5, shaft coupling, 6, linear bearings, 7, 8 connecting rod, 9, grating batching box, 10, conveying line body lower layer, 11 16 second machine body 17, 12, 100 frame, 13, 102 101 equipment platen, 14 201 200, mistake proofing board, 15, correct screw fastener installation hole site.

    Mode of execution

    In order to make the above objects, features and advantages of the present disclosure more comprehensible, specific embodiments of the present invention will be described in detail with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. The present invention may, however, be embodied in many different forms than those described herein, and it will be apparent to those skilled in the art that similar modifications may be made without departing from the scope of the present invention.

    To 1 and 2, the utility model provides an error proofing device for a threaded fastener, which comprises a lifting driving mechanism installed on the machine body 100, a rotating mechanism arranged on the lifting driving mechanism and an anti-mistake plate 200 arranged on the rotating mechanism to enable the mistake proofing plate 200 to ascend and descend and rotate to a workpiece to be installed with a threaded fastener (such as a bolt, a screw, a screw and the like) 200 to be mounted on the mistake proofing plate 201.

    The mistake proofing plate 200 is provided with a correct screw fastener model mark, such as an identification mark or an identification sticker and the like.

    To the preferred embodiment of the utility model, the number of the error prevention plates 200 is a plurality, and the error prevention plates 200 are provided with different corresponding threaded fastener installation hole positions and correct screw fastener type marks, so that workpieces to be mounted with thread fasteners of various models can be matched.

    To the specific embodiment of the utility model, the body 100 comprises a frame 101 and a fixed plate 101 arranged on the frame 102, and the lifting driving mechanism comprises a lifting plate first fixedly connected to the machine body 2 through 100 connecting rods 102 (particularly 1 connecting rods first and a lifting plate 2) connected with the lifting plate 3 in a lifting and descending motion mode (for example, a lifting plate 1st) and a rotating mechanism arranged on the lifting plate 2. The lifting plate 3 is provided with a lifting cylinder 14 16 and a lifting plate. S. The 16 lifting driving mechanism is detachably connected 3 to 3 connecting rods 1 of the 3 lifting cylinder 16.

    To the embodiment of the utility model, the rotating mechanism comprises a rotating motor fixedly 3 connected to the 4 lifting plate, and the 4 rotating motor second is fixedly connected to the 15 rotating shaft through connecting rods 3 and bolts, 4 and the anti 5-mistake 6 plate is 200 connected with 6 the rotating shaft through a coupling, and the rotating shaft and the rotating 200 shaft are connected with 3 6 a 7 bearing (for example 6, a roller bearing) through a shaft coupling connecting rod and a shaft sleeve seat 7 and a shaft 7 sleeve base. The 6 rotating mechanism is further connected with a shaft sleeve seat structure through a shaft sleeve base 6 plate 102 and a bearing (for 8 example, a roller bearing) through 6 the shaft 7 sleeve base. The rotating mechanism is also connected to the rotating shaft.

    In addition, referring to 3 and 4, the utility model further provides a threaded fastener installation operating device which comprises a machine body 100 and the threaded fastener error proofing device. The threaded fastener installation operating device obviously has all advantages of the above-described threaded fastener error proofing device, and will not be described repeatedly herein.

    To a particular embodiment of the present invention, the threaded fastener installation operating device comprises a conveyor line upper layer 101 mounted to the frame 9 (of course also corresponding to a conveyor line lower layer 17) and a strap tray 9 for separably traveling on the conveyor line upper layer 10 10 for carrying a workpiece to be fitted with a threaded fastener.

    To a preferred embodiment of the present invention, the threaded fastener installation operating device comprises a stop cylinder 100 mounted to the body 10 and for stopping the band tray 10 in the direction of travel of the strap tray 11. The threaded fastener installation operating device includes a jacking cylinder 100 mounted to the body 10 and used to lift the strap tray 9 from the conveyor line upper layer 12.

    In addition, the threaded fastener installation operating device comprises a grating dosing box 100 mounted to the body 13, the grating dosing box 13 having a reminder lamp that corresponds to a storage area of a threaded fastener of a different type.

    Based on the above detailed description of the threaded fastener error proofing device and the threaded fastener installation operating device, the operation of the threaded fastener installation operating device is as follows.

    When the tape tray 10 is transferred to the device via the conveyor line upper layer 9. When the rotating motor 11 rotates clockwise 12, the rotating motor 10 rotates clockwise to drive the mistake proofing plate 9 to fall away from the workpiece assembling surface, the lifting cylinder 4 rotates clockwise 4, and then the wrong plate 90° is driven to descend close to the workpiece assembling surface, and the operator is prompted to take the correct bolt through the right threaded fastener installing hole site 200 to descend close to the workpiece assembling surface and to start up the lifting air cylinder 16 16 201 to lift up the workpiece assembling surface in the corresponding right bolt fastening area, and then the operation worker rotates clockwise by PLC program to place the error preventing 200 plate 200 from falling 2-3 close to the workpiece assembling surface in a clockwise rotation mode 16 200 of the lifting cylinder 13 200, and then the operation worker rotates the 4 workpiece assembling 90° surface in a clockwise rotation mode by a worker according to the prompt 16 lamp 201 200. The corresponding hole site bolt is assembled.

    Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the present invention belongs. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.

    While the embodiments of the present invention have been described with reference to the accompanying drawings, those skilled in the art may make various modifications and variations without departing from the spirit and scope of the present invention, all falling within the scope defined by the appended claims.

    Threaded fastener mistake-proofing device and mounting operation equipment
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    我方拟转让所持标的项目,通过国家级汽车产业知识产权运营中心公开披露项目信息和组织交易活动,依照公开、公平、公正和诚信的原则作如下承诺:

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